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CCD Vision Punching Unit for Pouch Machines - High Precision from China Suppliers and Factory
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CCD Vision Punching Unit for Pouch Machines - High Precision from China Suppliers and Factory

Introducing our advanced CCD vision punching unit, an essential precision accessory for all full-servo pouch machines. This cutting-edge technology utilizes an industrial CCD camera and a servo fine-tuning platform to accurately track printing marks in real time, ensuring automatic correction of film offsets for precise punching. Integrated with the main PLC control system of our pouch machines, this unit effectively eliminates the common issue of hole misalignment seen in traditional punching systems. As a result, you can achieve perfectly aligned hanging holes, tear notches, and vent holes, ensuring high-quality printed pouches produced in a seamless, continuous process. As a leading manufacturer and supplier in China, our factory is dedicated to providing top-notch solutions that enhance the efficiency and quality of your packaging operations

    Key Advantages

    Micron CCD positioning, punching tolerance ±0.02mm, aligned perfectly with pouch printing patterns
    XYθ servo auto offset compensation, no frequent manual calibration needed
    Synchronized with electronic shaft pouch machine, stable punching at max 220 pcs/min without film wrinkles
    Multi-light source, compatible with matte, reflective and multicolor laminated films
    Built-in scrap removal to prevent film jam and unplanned downtime
    Supports multiple punching molds; mold replacement finished within 10 mins
    Safety grating sensor for emergency stop to ensure operation safety
    Punching parameters saved on touch screen for one-click quick format switching
    Greatly reduce hole-offset defective pouches, cut material waste and rework labor cost
    Compact modular design, easy installation and refitting on all pouch machine models
    Auto fault diagnosis with clear error prompts on the control touch screen
    Works for 5–200μm films for food, cosmetic, medical and pet food pouches
    Compact modular integrated design, easy to install and refit on new or existing pouch machine frames, with imported pneumatic and electrical parts for long-term stable service.

    Application Matching

    Compatible with full servo electronic shaft 8-side seal pouch machine, integrated cabinet three-side seal pouch machine and automatic stand-up zipper pouch machine equipped with visual tracking system.

    Frequently Asked Questions

    What is the punching tolerance of the CCD positioning system?
    The system utilizes micron CCD positioning to achieve an extremely precise punching tolerance of ±0.02mm, ensuring perfect alignment with pouch printing patterns.
    What is the maximum punching speed supported?
    It supports stable punching at a maximum speed of up to 220 pcs/min without causing any film wrinkles, working in synchronization with the electronic shaft pouch machine.
    How long does it take to replace the punching molds?
    The system supports multiple punching molds, and the mold replacement process can be easily completed within 10 minutes.
    What types of film materials and thicknesses are compatible?
    The system is highly compatible with 5–200μm films, including matte, reflective, and multicolor laminated films, making it ideal for food, cosmetic, medical, and pet food pouches.
    Can this unit be retrofitted onto existing pouch machines?
    Yes. Thanks to its compact modular integrated design, the unit is easy to install and refit on both new and existing pouch machine frames of all models.
    Which pouch machine models are compatible with this system?
    It is fully compatible with full servo electronic shaft 8-side seal pouch machines, integrated cabinet three-side seal pouch machines, and automatic stand-up zipper pouch machines equipped with visual tracking systems.

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