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Non-Stop Film Splicing Unwinding Head for Pouch Machines - China Suppliers & Factory Upgrade Accessory
Key Advantages
Exclusive non-stop roll switching design with built-in large-capacity film accumulator. The pouch machine maintains full rated operating speed during film splicing, avoiding speed fluctuation and dimension deviation of finished pouches.
Closed-loop constant tension control system delivers consistent film traction throughout splicing. It prevents film stretching, surface wrinkles and printed pattern offset, guaranteeing stable precision output of the pouch machine.
Independent dual unwinding stations fitted with automatic film end reminding sensor. Staff can safely mount and pre-adjust new film rolls while the pouch machine operates without rush operation.
Universal material adaptability covering 5–200μm multi-layer laminated composite films, perfectly matching all full servo electronic shaft pouch machine models with CCD visual registration function.
Simplified threading and quick film splicing mechanical structure. The whole roll replacement process is cut by over 80%, greatly lowering idle waiting time of the pouch machine every day.
Massively reduce production downtime and scrapped transition film between rolls. It lifts daily finished yield of the pouch machine and minimizes repetitive labor workload for operators.
Compact modular integrated structure, convenient for assembly and refitting on existing pouch machine frames. Equipped with CE-certified international standard mechanical and electrical components for long-term stable service.
Linkage synchronization with main pouch machine PLC touch system. Real-time tension data and roll remaining volume can be monitored on the main control screen for intelligent production management.
Application Matching
This non-stop splicing unwinding head can be freely installed on full servo electronic shaft pouch machine, CCD visual registration pouch machine and integrated cabinet pouch machine, widely used for manufacturing food, pet food, cosmetic and medical packaging pouches.
Frequently Asked Questions
How does the non-stop roll switching design prevent production slowdowns?
The system utilizes an exclusive non-stop roll switching design with a built-in large-capacity film accumulator. This allows the pouch machine to maintain its full rated operating speed during film splicing, eliminating speed fluctuations and dimension deviations in the finished pouches.
What mechanism prevents film stretching and wrinkles during splicing?
Consistent film traction is maintained via a closed-loop constant tension control system. This setup prevents film stretching, surface wrinkles, and printed pattern offset, ensuring stable and precise output.
Can operators safely load new rolls while the machine is running?
Yes. The independent dual unwinding stations feature automatic film end reminding sensors. This allows operators to safely mount and pre-adjust new film rolls without interrupting ongoing operations.
What types of packaging films are compatible with this system?
It offers universal material adaptability, supporting 5–200μm multi-layer laminated composite films, making it compatible with all full servo electronic shaft pouch machines.
Which pouch machine models support this unwinding head?
The unwinding head can be freely installed on full servo electronic shaft pouch machines, CCD visual registration pouch machines, and integrated cabinet pouch machines.
How does this system improve overall production efficiency?
By simplifying the threading and mechanical splicing structure, the system cuts roll replacement time by over 80%. This significantly reduces production downtime and transition film waste, raising the daily yield of the pouch machine.