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Non-Stop Film Splicing Unwinding Head for Pouch Machines - China Suppliers for Factory Efficiency
Key Advantages
Non-stop Roll Switching
Exclusive non-stop roll switching design with built-in large-capacity film accumulator. The pouch machine maintains full rated operating speed during film splicing, avoiding speed fluctuation and dimension deviation of finished pouches.
Constant Tension Control
Closed-loop constant tension control system delivers consistent film traction throughout splicing. It prevents film stretching, surface wrinkles and printed pattern offset, guaranteeing stable precision output of the pouch machine.
Dual Unwinding Stations
Independent dual unwinding stations fitted with automatic film end reminding sensor. Staff can safely mount and pre-adjust new film rolls while the pouch machine operates without rush operation.
Universal Adaptability
Universal material adaptability covering 5–200μm multi-layer laminated composite films, perfectly matching all full servo electronic shaft pouch machine models with CCD visual registration function.
Quick Film Splicing
Simplified threading and quick film splicing mechanical structure. The whole roll replacement process is cut by over 80%, greatly lowering idle waiting time of the pouch machine every day.
Reduced Downtime & Waste
Massively reduce production downtime and scrapped transition film between rolls. It lifts daily finished yield of the pouch machine and minimizes repetitive labor workload for operators.
Modular Integrated Structure
Compact modular integrated structure, convenient for assembly and refitting on existing pouch machine frames. Equipped with CE-certified international standard mechanical and electrical components for long-term stable service.
PLC Touch System Linkage
Linkage synchronization with main pouch machine PLC touch system. Real-time tension data and roll remaining volume can be monitored on the main control screen for intelligent production management.
Application Matching
This non-stop splicing unwinding head can be freely installed on full servo electronic shaft pouch machine, CCD visual registration pouch machine and integrated cabinet pouch machine, widely used for manufacturing food, pet food, cosmetic and medical packaging pouches.
Frequently Asked Questions (FAQ)
How does the non-stop roll switching system maintain machine speed during film splicing?
The system features an exclusive non-stop roll switching design equipped with a built-in large-capacity film accumulator. This allows the pouch machine to maintain its full rated operating speed during film splicing, successfully avoiding speed fluctuations and dimension deviations in the finished pouches.
What measures prevent film stretching and surface wrinkles?
It utilizes a closed-loop constant tension control system that delivers consistent film traction throughout the splicing process. This prevents common issues such as film stretching, surface wrinkles, and printed pattern offsets, guaranteeing stable precision output.
Can operators safely load new film rolls while the machine is running?
Yes. The system is designed with independent dual unwinding stations fitted with automatic film end reminding sensors. This allows operators to safely mount and pre-adjust new film rolls while the pouch machine is running, eliminating the need for rushed operations.
What types of materials are compatible with this unwinding head?
It features universal material adaptability, covering 5–200μm multi-layer laminated composite films. It perfectly matches all full servo electronic shaft pouch machine models equipped with CCD visual registration functions.
How does the system improve daily production efficiency and reduce waste?
By utilizing a simplified threading and quick film splicing mechanical structure, the entire roll replacement process is cut by over 80%. This significantly reduces daily idle waiting time, production downtime, and scrapped transition film, thereby increasing finished product yield and reducing operator workload.